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Space Suits

A7L · EMU · Orlan · Feitian · AxEMU · Wangyu

A suit is a spacecraft with a maintenance schedule. Its interface, its pressure and how long it stays outside set the overhead on every hour of outside work, and with it the size of the crew.

Suits flown
Five
Lunar suits in development
Two
EMU pressure
29.6 kPa
Suit mass
120-145 kg
Cycles per suit, six months
About 49
Confidence
Observed

The suits

Seven Suits From Apollo to Artemis

Every crewed program has built its own; four are flying or flown, two are for the Moon.

Space suits
SuitProgramData pointRated
A7L · NASAApollo, 1969-197212 men on the Moon; dust wore through outer layers in three daysObserved
EMU · NASAShuttle and ISS, since 198329.6 kPa pure oxygen; hours of prebreathe from the station's sea-level cabinObserved
Orlan-MKS · RoscosmosISSRear entry; 40 kPa, so a shorter prebreatheObserved
Feitian · CMSAShenzhou-7 and Tiangong, since 2008China's EVA suit; Zhai Zhigang made the first Chinese spacewalk in itObserved
SpaceX EVA suitPolaris Dawn, 2024First commercial spacewalkObserved
AxEMU · Axiom SpaceArtemis IIILunar surface suit for NASABuilding
Wangyu · CMSAChinese crewed lunar landingLunar surface suit, named 2024Building

Overhead

The Suit Sets the Overhead Multiplier

Hours of preparation, crossing and cleanup per hour outside run from 1.5 to 4.0 depending on three choices.

The three levers on suit overhead
LeverChoiceEffectRated
InterfaceSuitport instead of airlockCuts gas loss and dust carried insideModeled
Cabin pressureLower cabin nitrogen pressureShortens prebreathe; costs flammability margin and materials limitsModeled
Excursion lengthLonger excursions from a garageSpreads the fixed cost of each crossing over more hoursModeled

Prebreathe sits inside the multiplier. A suit at 29.6 kPa pure oxygen needs the nitrogen washed out of the body first, which takes hours from a sea-level cabin and minutes from a low-pressure one.

A six-month lunar tour needs about 1,750 hours of outside work across the whole site. At 2.5× overhead that is about 4,400 crew-hours, before any work is done inside.

The suit, specified

One Suit at an Industrial-Tempo Site

Rates are per hour outside, so they scale with the site total, not crew size.

One suit
PropertyFigureNoteRated
Mass with portable life support120-145 kgAbout half is the backpackModeled
Electrical load150-300 W1-2 kWh per excursion; 8-15 kg of cellsModeled
Cooling water, open-loop sublimator0.55 kg per hour outsideScales with site hours, not crewModeled
Metabolic oxygen0.084 kg per hour outside147 kg against 1,750 site hoursModeled
CO2 removal, lithium hydroxide0.15-0.2 kg per hour outside260-350 kg a tourModeled
CO2 removal, vacuum-swing amine bedNo consumableVents to vacuum; Moon and free space onlyModeled
Dust-exposed moving interfacesAbout 10 per suitShoulder and wrist bearings, glove and helmet disconnects, port sealModeled
Suits at the site
MeasureFigureNoteRated
Excursions a tourAbout 2921.6 a day across the siteModeled
Suits landedSix pressure units, plus a fitted inner layer per crew memberAbout 1 t for a crew of 10Modeled
Cycles per suit per tourAbout 49Flight suits are refurbished every few tens of excursionsModeled
Import instead of refurbish12-15 suits a year1.5-2 t of certification-heavy hardwareModeled
Suit shop in the garage25-40 m2 of floorPressure test, bearing and seal service, soft goods, recertificationModeled

Every suit passes its historical refurbishment interval about twice a tour, with no ground to send it back to. The site refurbishes suits at a bench in the garage, where suits are stored, or it imports a dozen or more a year.

Lithium hydroxide is the largest consumable after water, 260-350 kg a tour, and lithium is a permanent Earth import. A vacuum-swing amine bed consumes nothing on the Moon, but on Mars the 600 Pa carbon dioxide atmosphere leaves it almost no pressure ratio to work against a suit held under about 1 kPa of CO2. Mars pays for its atmosphere here, in sorbent or in a compressor.

Fitted or common

The Line Between Fitted and Common Runs Through the Glove

A suit made to one person cannot be swapped like a spare part.

Fitted and common parts
PartClassWhyRated
Pressure bladder and outer layersCommonPressure-bearing; swapped between crewModeled
Life-support backpackCommonConsumable and serviceableModeled
Glove, outerCommonHighest wear; a stock itemModeled
Glove, inner, and sizing ringsFittedThe only parts made to the personModeled

Everything pressure-bearing and everything consumable is common stock; only the sizing interface is fitted. One suit adds 30-60 part types to a site inventory of about 120 after commonality reduction.

Six suits carry about 60 dust-exposed interfaces against about 6,400 across a 160-unit robot fleet: 1% of the seal problem and all of the crew-safety problem. Replace-not-repair, the fleet's escape, is not available for suits. See Autonomy.

China

China Builds Its Own Suits for Orbit and the Moon

Feitian since 2008; Wangyu for the landing.

Chinese suits
SuitData pointRated
Feitian · CMSAFirst Chinese spacewalk, Shenzhou-7, 2008; routine EVAs from Tiangong since 2021Observed
Wangyu · CMSALunar surface suit for the Lanyue landingBuilding

Contested

Deliberately Not Claimed

The load-bearing uncertainties, tagged with the confidence they actually earn.

Modeled

Suit service life at 49 cycles a tour is unknown. No suit is rated near that cadence; a ground testbed run at the site's ingress rate would settle it and the overhead multiplier together.

Modeled

No suit has worked a dusty surface for months. Apollo suits saw at most three EVAs each; abrasion rates over a six-month tour are extrapolated.

Modeled

Suitport hours are estimates. Suitports have been tested on the ground and on rovers in prototype; none has flown.

Record

Provenance and Data Sources

Confidence
Observed for flown, fielded or measured - Building for hardware and programs in development - Projected for announced plans - Modeled for original analysis
Status date
Q4 2026
Data
NASA EMU and A7L records; Roscosmos Orlan; Axiom Space; SpaceX Polaris Dawn
China
CMSA Feitian and Wangyu
Weakest link
Dust abrasion over a full tour