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The Human Layer

Habitats · suits · crew transport · settlements · radiation

A person aboard adds air, water, food, a pressure boundary, a way home and a dose limit. Crew size follows from the hours of outside work and how expensive each crossing of the boundary is.

Lunar outpost crew
About 10
Outside work, six months
1,750 EVA-h
Overhead multiplier
1.5-4.0×
Dose-limited career
2.6-4.2 yr
Mars cruise dose
1.8 mSv/day
Confidence
Modeled

The pages

Everything That Changes When a Person Is Inside

A person aboard adds air, water, food, a pressure boundary, a way home and a dose limit. Each page below covers one of those; the robot fleet that works beside the crew is on Autonomy.

The Human Layer pages
PageHoldsRated
Habitats & Life SupportThree zones and two boundaries; closed-loop air and water; crew sizeObserved
Space SuitsEMU, Orlan, Feitian, AxEMU and Wangyu; the suitport; the fitted gloveObserved
Crew TransportHuman-rated vehicles: Dragon, Soyuz, Shenzhou, Orion, Mengzhou, Starship; crewed roversObserved
SettlementsWhen a base becomes a settlement; food, power, who goes, and the first birthModeled
Radiation & Human HealthMeasured doses from ISS to Mars; dose limits; bone, eyes and partial gravityObserved
WorkforceWho trains, who flies, who works the ground; held under PlayersObserved

Crew size

Crew Size Is Designed, Not Discovered

The crew-hour sizing method, in seven steps.

  1. Total the outside work for the whole site, in EVA-hours (extravehicular activity), not per person.
  2. Pick the overhead multiplier from the architecture: airlock or suitport, cabin pressure, and excursion length.
  3. Split maintenance by which side of the pressure boundary it happens on.
  4. Add the hours spent servicing the robot fleet, times the same multiplier.
  5. Divide by 0.65, the share of a working day spent on core tasks.
  6. Divide by tasked hours per person: 1,098 on a six-month lunar tour, 3,292 on a Mars surface stay.
  7. Take the larger of that labor number and the political floor on crew size.
Lunar industrial outpost crew by overhead multiplier
ArchitectureOverhead multiplierCrewRated
Suitport, long excursions1.5×6.7Modeled
Mixed2.5×10.3Modeled
Airlock, short excursions, sea-level cabin4.0×15.6Modeled

The overhead multiplier is the hours a person spends getting ready, crossing the boundary and cleaning up, per hour of outside work. Its spread from 1.5 to 4.0 is the distance between two designs, not an uncertainty band: a suitport and long excursions sit at one end, an airlock and a sea-level cabin at the other.

A crew member gives about 6.5 tasked hours a day over a six-and-a-half-day week, about 42 hours, and an unused hour cannot be stored for next month's repair. At 2.5× overhead the modeled lunar site needs about 8,200 crew-hours over a six-month tour before any fleet servicing.

Perfect autonomy, taking fleet supervision to zero, removes less than one crew member. Replacing an airlock with mature suitports removes about six. The labor technology that matters most at an outpost is the door.

Announced lunar plans carry two to four crew. The method gives about 10 at realistic assumptions.

Dose

Everyone Who Works Outside Is a Radiation Worker

A suit carries two clocks: one for oxygen, one for career.

Shielding makes the habitat comparatively benign; it cannot shield the person doing the work outside. Every hour outside spends crew time and dose allowance together, so a crew of seven is seven radiation budgets being spent at the rate the work schedule sets.

Dose-limited career for outside work
Operating profileHabitat shieldingWork time outsideCareerRated
Construction-heavyLess shielding15%About 2.6 yearsModeled
Steady operations3 m of regolith over the habitat10%About 4.2 yearsModeled

Machines do not accumulate cancer risk. A rover or humanoid working outside is a radiation shield with actuators, and its value is the human exposure it buys back. Dose limits and measured rates are on Radiation & Human Health; training and certification are on Workforce.

China

Chinese Programs Across the Human Layer

Station, crew vehicles, a lunar suit, the first lunar-surface dose data, and the ILRS base.

Chinese programs
ProgramData pointRated
Tiangong · CMSACrewed since 2021; regenerative water and electrolysis oxygenObserved
Shenzhou · CMSAChina's crew vehicle since Yang Liwei on Shenzhou-5, 2003Observed
Mengzhou and Lanyue · CMSACrew vehicle and lunar lander for a landing before 2030Building
Wangyu lunar suit · CMSANamed in 2024 for the crewed landingBuilding
Chang'e-4 LND · CNSA and Kiel UniversityFirst dose measurement on the lunar surface, 2019Observed
ILRS · CNSA and RoscosmosSouth-pole research station; basic model by 2035Projected

Contested

Deliberately Not Claimed

The load-bearing uncertainties, tagged with the confidence they actually earn.

Modeled

The method stops at the Moon. The 0.65 core-task fraction comes from lunar tour planning; no derivation exists for a Mars surface stay.

Modeled

EVA-hours are a site total. The 1,750 EVA-hours of a six-month lunar tour are for the whole crew; reading them per person inflates suit water and wear several times over.

Record

Provenance and Data Sources

Confidence
Observed for flown, fielded or measured - Building for hardware and programs in development - Projected for announced plans - Modeled for original analysis
Status date
Q4 2026
Data
NASA, ESA, CMSA and Roscosmos crew and station records
China
CMSA Tiangong, Shenzhou, Mengzhou, Lanyue and Wangyu; CNSA Chang'e-4; ILRS
Weakest link
The 0.65 core-task fraction beyond the Moon