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Propellant Supply

Liquid oxygen & liquid methane · ~5,000 t per launch · oxygen moving on site · status Q3 2026

A single Starship launch swallows about 5,000 tonnes of liquid oxygen and liquid methane. At high cadence, the supply chain — not the vehicle — becomes the bottleneck, which is why SpaceX is moving oxygen production onto the pad and building sites next to natural gas. Beyond Earth, the same problem reappears as the orbital depot.

Per launch
~5,000 t
Oxygen share
~78%
Trucks now
200+ /launch
ASU cut
~75%
Depot
Unflown
Confidence
Building

The real bottleneck

At Cadence, Propellant Logistics Beats Vehicle Count

Each launch is thousands of tonnes and hundreds of truckloads. Scale that to daily flights and the trucks run out before the pads do.

A Starship launch loads roughly 5,000 t of propellant, about 78% of it liquid oxygen by mass, the rest liquid methane. Each launch currently needs more than 200 tanker trucks of liquid oxygen and nitrogen delivered to the pad. That is manageable at a few flights a year and impossible at the cadence SpaceX is targeting, so the propellant chain is being rebuilt: make the oxygen on site, source the methane next to the gas, and hold a strategic buffer in the tank farm. Beyond Earth orbit the same logic returns as the depot — a place to store propellant that tankers deliver.

This page collects the whole chain; the site pages link back to it. Building

The methalox split

Oxygen Is the Heavy Half; Methane Is the Bought-In Half

The two propellants have completely different supply stories.

Liquid oxygen is about 78% of the load and can be made from air anywhere with enough power, which is why SpaceX is bringing oxygen and nitrogen production on site. Liquid methane is roughly 22% and is bought as commercial liquefied natural gas: Raptor is designed to burn it without an on-site pretreatment plant, so SpaceX dropped its planned gas pretreatment and liquefier in 2022 once Raptor 2 proved commercial LNG worked. That single decision is why methane still arrives by truck while oxygen is going local — and why Louisiana, sited next to Gulf Coast natural gas, changes the methane story too.

Ground supply

From Trucked-In to Made-On-Site

The tank farm, the air separation unit, the Linde plant and the LNG chain.

Propellant production and storage
ElementWhat it doesStatusRated
Starbase orbital tank farmStores LCH₄, LOX, LN₂ for subcooling and deluge water; subcoolers chill propellant below boiling for densityOperating; two new methane tanks added in 2026 for dual-pad workObserved
Starbase air separation unitSeparates oxygen, nitrogen and argon from air beside Highway 4Under construction since 23 July 2025; ~159 ft tall. Cuts the 200-plus trucks per launch by roughly 75%Building
Linde plant, BrownsvilleIndustrial-gas supplier producing oxygen, nitrogen and argon on a 72-acre siteExpected online in 2026; cuts delivery from about 10 hours to under 2Building
Methane (LNG) supplyCommercial liquefied natural gas, trucked inOn-site pretreatment plant and liquefier dropped in 2022 after Raptor 2 proved it burns commercial LNGObserved
Florida tank farmsLC-39A tank farm and flame trench built alongside the padNearing completion with the padBuilding
Louisiana propellant productionOn-site plant and power generation next to Gulf Coast natural gasPlanned; local gas was a stated reason for the siteProjected

SpaceX first planned its own air separation plant at the Sanchez site and then at the launch site, abandoned both over power supply and pad proximity, which is why Linde stepped in at Brownsville — and then began the on-pad ASU anyway. The two now overlap, and the ASU’s exact role relative to Linde is not fully settled.

The orbital depot

The Supply Chain Extends Into Orbit

Beyond LEO, propellant supply is the depot, and it has not flown.

Everything above is Earth-side. The moment a mission goes beyond low Earth orbit, propellant supply becomes an orbital problem: a depot filled by tanker flights, holding cryogenic methane and oxygen against boil-off. Ship-to-ship cryogenic transfer — the maneuver that fills the depot — is the single gate on every Moon and Mars variant and has not been demonstrated. It has its own page, Tanker, Depot & Propellant Transfer.

Contested

Deliberately Not Claimed

The load-bearing uncertainties, tagged with the confidence they actually earn.

Building

The ASU-versus-Linde split is unsettled. SpaceX building an on-pad air separation unit while Linde builds a plant to supply the same commodities leaves the division of supply unclear from outside. Both are under construction; which carries the base load is not stated.

Observed

The 5,000 t figure is the full stack load. It combines booster and ship and varies by block — Block 3 loads more than Block 2, Block 4 more again. Treat it as an order-of-magnitude anchor, not an exact per-flight number.

Projected

Louisiana’s local-methane advantage is a plan. Gulf Coast gas is why the site was chosen, but the on-site production facility is announced, not built.

Record

Provenance and Data Sources

Confidence
Observed for the operating tank farm and LNG chain — Building for the ASU and Linde — Projected for Louisiana
Status date
Q3 2026
Ground supply
Cameron County air separation unit approval (July 2025); FAA 2022 Starbase programmatic assessment; Linde Brownsville plant reporting
Methane
2022 FONSI removing the gas pretreatment plant and liquefier
Weakest link
The ASU/Linde division of supply, and the unflown orbital depot